2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system
6. Heating function
7. automatic cleaning function.
AB Two Component Compound Machine for Transformers and Inductor Potting
Product Overview desktop bench top AB Two Component compound machine for Transformers And Inductor potting machine dispenser machine Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio by two sets of high precision pumps, supply to a fully mixing design and then dispensing , dosing , dispensing the aimed products Epoxies, silicones and polyurethane are among the most frequently used
Condition
New
Weight (KG)
260
Place of Origin
China
Warranty
1 Year
Keyword
ab glue potting machine
After-sales Service Provided
yes
Product Description
Product Overview
desktop bench top AB Two Component compound machine for Transformers And Inductor potting machine dispenser machine
Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio by two sets of high precision pumps, supply to a fully mixing design and then dispensing , dosing , dispensing the aimed products
Epoxies, silicones and polyurethane are among the most frequently used potting compounds. These can be applied to
PCBs,PCBA,capacitors,power electronics, LED lighting, sensors, and more. Some of the desired properties include good
adhesion,excellent electrical insulation, thermal stability, super chemical resistance, low shrinkage upon curing, an appropriatecoefficient of thermal expansion (CTE), and suitable viscosity for the specific application. Formulations can be blended toprovide a balance of these and other properties through careful selection of resin, agent, and fillers.
Epoxies, silicones and polyurethane are commonly used with fillers to lower shrinkage, enhance dimension stability, and improve abrasion resistance. The use of fillers is the critical factor for obtaining thermal conductivity while retaining electrical resistance.
Besides ,the liquid potting material must flow easily so that it completely covers the component, leaving no voids. If air becomes trapped in the housing, the moisture it contains may cause corrosion - eventually leading to component or product failure.
OUR equipment with pre-heat functions that helps the pre-heat the AB compound in tank in advance to keep a good flow-ability.Good liquidity helps resin flow into product easily and evenly.
OUR machine with tank stirring vacuum degas functions ,which can help compounds to remove air bubble easily and arrived the good potting status .
Removing air bubbles is very important.Vacuum degassing remains a critical processing step. The best technique for vacuum degassing is referred to as "bumping degas" which is alternately pulling and relaxing a vacuum in 30- to 60-second cycles.
PCBs,PCBA,capacitors,power electronics, LED lighting, sensors, and more. Some of the desired properties include good
adhesion,excellent electrical insulation, thermal stability, super chemical resistance, low shrinkage upon curing, an appropriatecoefficient of thermal expansion (CTE), and suitable viscosity for the specific application. Formulations can be blended toprovide a balance of these and other properties through careful selection of resin, agent, and fillers.
Epoxies, silicones and polyurethane are commonly used with fillers to lower shrinkage, enhance dimension stability, and improve abrasion resistance. The use of fillers is the critical factor for obtaining thermal conductivity while retaining electrical resistance.
Besides ,the liquid potting material must flow easily so that it completely covers the component, leaving no voids. If air becomes trapped in the housing, the moisture it contains may cause corrosion - eventually leading to component or product failure.
OUR equipment with pre-heat functions that helps the pre-heat the AB compound in tank in advance to keep a good flow-ability.Good liquidity helps resin flow into product easily and evenly.
OUR machine with tank stirring vacuum degas functions ,which can help compounds to remove air bubble easily and arrived the good potting status .
Removing air bubbles is very important.Vacuum degassing remains a critical processing step. The best technique for vacuum degassing is referred to as "bumping degas" which is alternately pulling and relaxing a vacuum in 30- to 60-second cycles.
FEATURES AT A GLANCE
1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system
304stainless steel tank
electrical and pneumatic components
High-quality motion components
Working principle
The machine will have two tanks for keeping Liquid A & B separately.
There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data .
There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data .
PRODUCT SPECIFICATIONS
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Models:
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KPD-500 Automatic Multifunctional Glue Potting Machine
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Suitable process:
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It can be used as a stand-alone machine or with the customer’s original assembly line to achieve on-line gluing.
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Proportion of glue:
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10:1 – 1:1
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hybrid approach:
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Dynamic stirring mixing/static
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Machine Stroke:
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500x500x100mm
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speed
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X,Y axle 400mm/s
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accurate
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±0.05mm
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Programme stock:
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999
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programmer
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Teach-In Programming
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metrological:
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High precision metering pumps
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control method:
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PLC+touchscreens
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input method:
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Touch screen + buttons + IO
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Appearance Material:
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Industrial square tube welding + 6061 alloy + cold rolled plate
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Drum size:
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A barrel 30L, B barrel 10L (can be customised)
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External Dimensions:
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1100×1350 X1600mm
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Gum flow rate:
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1–80g/5sec (customised large glue volume available)
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trajectory:
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Punching points, walking straight lines, curves, drawing circles, arcs, squares, and other irregular shapes.
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Supply Voltage:
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AC220V/50HZ
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SALES AND SERVICE NETWORK
Successful Project
Sensor potting
tmps potting
tire pressure sensor potting
More sucessful project
1.Potting&Dispesing&Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reversesensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on
.2Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling...
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on
.2Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling...
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
SIMILAR PRODUCTS
FAQ
Q1:Do you offer oversea service? A1:We can offer online traning service and also can offer oversea service if customer required, engineer will offer face to face service. Q2:How dose your factory do regarding quality control? A2:We assure 1 year warranty for the main part,also we offer spare part for back up.Please check with sales engineer in detail. Q3:What are your payment terms? A3: Normally, 50% advance by T/T and balance paid off before delivery.
Q4:Are you a factory or trading company ? A4: We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 40 countries for over 15 years. Q5: Machine always drops resin A5: Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles. Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles . Conical needles with less back pressure and liquid flow smoothly . It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed . Q6: Glue dropping not evenly A6:the problem cause mainly because of the storage flow pressure tank or air pressure is not stable. Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table . Control pressure of rubber valve at least higher than 60psi to assured glue evenly . We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .
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