Horizontal Anodizing Line System - 1500T/Month Capacity, 6500mm Profile Length, Manual Racking Method
Industrial horizontal anodizing production line with 1500 tons monthly capacity, designed for aluminum alloys 6061-6063. Features 10-12µm film thickness, 6500mm maximum profile length, and manual racking system. Includes complete process tanks for degreasing, etching, neutralization, anodizing, coloring, and sealing with semiautomatic or automatic operation options.
Place of Origin
CHINA
Packaging Details
Export Stander Packing
Mode
Horizontal
Model Number
APL-1500T
Supply Ability
1set/6 months
Operation Mode
Semiautomatic or Automatic
Product Description
Horizontal Anodizing Line System Overview
This manual racking anodizing production line delivers 1500 tons monthly output capacity with semiautomatic or fully automatic operation modes. Engineered for aluminum alloys 6061-6063, the system achieves consistent 10-12µm anodizing film thickness with maximum profile length handling of 6500mm.
Key Specifications
| Parameter | Value |
|---|---|
| Monthly Output Capacity | 1500 tons |
| Operation Style | Semiautomatic or Automatic |
| Racking Method | Manual Racking System |
| Max Aluminum Profile Length | 6500mm |
| Anodizing Film Thickness | 10-12µm |
| Average Coverage Area | 350m²/ton |
| Working Hours/Month | 600 hours |
| Power Supply | AC 3-phase 380V 50Hz |
Process Tank Configuration
| Process Stage | Chemical Composition | Tank Quantity |
|---|---|---|
| Degreasing | Free sulfuric acid 180±30 g/l | 1 Tank |
| Alkaline Etching | Free alkali 40-60g/l, Al³⁺ 30-120g/l | 2 Tanks |
| Neutralization | Free sulfuric acid 180±20g/l | 1 Tank |
| Anodizing | Free sulfuric acid 140-180g/l, Al³⁺ ≤20g/l | 5 Tanks |
| Colouring | Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 | 3 Tanks |
| Medium Temperature Sealing | PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7g/l | 3 Tanks |
Treatment Process Details
- Degreasing: 6 racks/tank × 1 tank = 6 racks, Treatment time: 2-5 minutes
- Alkaline Etching: 6 racks/tank × 2 tanks = 12 racks, Treatment time: 3-15 minutes
- Neutralization: 6 racks/tank × 1 tank = 6 racks, Treatment time: 1-5 minutes
- Anodizing: 3 racks/tank × 5 tanks = 15 racks, Current density: 130A/m², Process time: 30 minutes, Total time: 40 minutes
- Colouring: 3 racks/tank × 1 tank = 3 racks, Current density: 70A, Process time: 2-8 minutes
- Sealing: 6 racks/tank × 1 tank, Process time: 10-15 minutes
Power System Configuration
- Anodizing Rectifiers: 3 units × 15000A capacity
- Colouring Rectifiers: 3 units × 8000A capacity
- Control Power: AC220V 50Hz
- Compressed Air: 6kg/cm²*G
- Steam Supply: 6kg/cm²*G
Process Flow Diagram
System designed for optimal efficiency with 0.9 equipment usage rate and manual racking operation supporting three fixtures per rack.
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