FLY Ash Processing Plant 10-50t/h Capacity with φ1.83-3.2m Ball Mills for Industrial Waste Recycling
Advanced fly ash processing plant with 10-50t/h capacity transforms industrial waste into construction materials. Features 85% classification efficiency, PLC automation, and energy-saving ball mill technology. Compact design with sealed transportation eliminates dust pollution while producing I/II grade fly ash for cement and concrete applications.
Fly ash processing plants efficiently transform industrial waste from coal-fired power plants into valuable construction materials through advanced grinding and classification technology.
| Attribute | Specification |
|---|---|
| Processing Capacity | 10-50t/h |
| Ball Mill Sizes | φ1.83×7.0m to φ3.2×14m |
| System Configuration | Closed Circuit / Open Circuit |
| Final Product | I, II Fly Ash Standards |
| Customization | OEM Accepted, Color Customizable |
Fly ash, collected from coal combustion flue gas, represents significant environmental challenges with annual outputs reaching millions of tons. Our processing technology transforms this industrial byproduct into valuable construction materials through precision grinding and classification.
- Replaces clay in cement clinker production
- Serves as concrete admixture reducing cement consumption
- Rich in active ingredients with low material costs
- Enables sustainable waste-to-resource conversion
The automated processing system follows a sophisticated closed-circuit grinding and classification process:
- Ash extraction from silo via feeder and electronic weighing
- Initial classification in powder concentrator
- Fine ash conveyance to storage; coarse ash to ball mill
- Secondary grinding and final classification
- Quality-assured fine ash distribution
- Sealed pipe transportation eliminates dust pollution
- Compact structure with simplified maintenance requirements
- High automation ensures stable, efficient operation
- Optimized utilization of existing power plant infrastructure
- 85% classification efficiency with 95% cyclone separator performance
- PLC-controlled automation with 20-100t/h processing capacity
- 45μm screen residue adjustable from 3% to 25%
- Advanced wear-resistant components with extended service life
- Special steel forging grinding media for precise fineness control
- Antifriction bearing design reduces energy consumption by 30%
- Solid retention ring ensures unobstructed material discharge
- Redesigned sealing devices simplify maintenance operations
| Capacity Range (t/h) | Ball Mill Size (m) |
|---|---|
| 8-11 | φ1.83×7.0 |
| 11-14 | φ1.83×9.5 |
| 14-18 | φ2.2×7.5 |
| 18-22 | φ2.2×9.0 |
| 22-26 | φ2.4×8.0 |
| 26-34 | φ2.4×11 |
| 35-45 | φ2.6×13 |
| 55-70 | φ3.2×13 |
| 60-75 | φ3.2×14 |
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