Custom Lost Foam Aluminum Gear Box Shell Casting High Strength ZL104 Alloy
Precision engineered lost foam aluminum casting for gear box shells. Features high strength ZL104 alloy, teflon coating for smooth demoulding, and stainless steel screws. Customizable for complex molds with automatic take-out devices. Durable, low maintenance, and ideal for industrial machinery.
Advantages
| 1 | We have 26 CNC machines, we are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould |
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We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design |
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We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness |
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We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould |
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For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect |
| 6 | We have teflon(TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould |
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All the screws we using stainless steel screw, easy to disassemble during maintenance |
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For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device |
Mould Proudct Range
Transportation, Agricultural machinery equipment, Construction machinery, Water conservancy facilities, Space flight and aviation, Chemical machinery, Sea carriage and so on.
Mould Features
- Engineering With Accuracy and Stability Dimensional
- Easily Assembled and Disassembled;
- Low maintenance
- Longer life
- Fine finish
- High strength
- Rugged design
- Durable nature
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
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