Full Automatic Composite Curing Autoclave 500-4500mm Diameter 100-450℃ Temperature Control
Industrial composite curing autoclave with 0.5-5.0Mpa working pressure and 100-450℃ operating range. Features automated process control, stainless steel construction, multi-language interface, and advanced safety systems for precision composite material manufacturing.
Place of Origin
China
Packaging Details
Nude packing, can be shipped by containers or bulk cargo
Effective length
1000-20000mm
Material
Q345R carbon steel
Supply Ability
5000 set per year
Brand Name
LUY
Product Description
The full automatic composite curing autoclave is engineered for polymer-based composite component molding applications. As the primary equipment for manufacturing continuous fiber reinforced thermosetting composite materials, it serves advanced composite materials, honeycomb sandwich structures, and metal or composite bonding mechanisms.
System Configuration
This industrial autoclave integrates multiple systems including vacuum, control, heating, cooling, insulation, and safety systems. The equipment enables warming press curing molding while maintaining vacuum conditions for composite products.
Technical Specifications
| Parameter | Specification |
|---|---|
| Effective Diameter | 500-4500mm |
| Effective Length | 1000-20000mm |
| Operating Temperature | 100-450℃ |
| Working Pressure | 0.5-5.0Mpa |
| Pressure Rise Speed | 0.05Mpa/min Continuously adjustable |
| Pressure Error | ±0.01MPA |
| Heating Rate (No Load) | 0.5-7℃/min Continuously adjustable |
| Cooling Rate (No Load) | 0.5-7℃/min Continuously adjustable |
| Cooling Method | Water cooling or air cooling |
| Point Temperature Error | ±1-2℃ |
| Temperature Control Points | Inside tank and 2-20 points |
| Vacuum Degree | -0.098MPA |
| Extract Vacuum Pipe Lines | 2-20 |
| Test Vacuum Pipe Lines | 2-20 |
| Continuous Working Ability | ≥50 hours |
System Components
Vacuum System
The vacuum system incorporates vacuum pumps, pumping lines, measuring lines, backup buffer tanks, and vacuum buffer tanks. Each vacuum line features pressure sensors, pneumatic valves, manual valves, and pressure leak alarms. The independent operation of vacuum lines ensures system stability and safety by allowing individual line isolation during maintenance.
Control System
Professional hot-pressure temperature control software integrates PLC temperature control modules, sensors, control cabinets, and connection lines. The PLC temperature control module transmits real-time temperature data to the control system, displaying values on computer interfaces. The insulation phase program automatically implements PID temperature settings for precise thermal management.
Heating System
Utilizing specialized hot-press temperature control software, this system combines thermocouples, PLC modules, power regulators, and control cabinets. Temperature data collected by thermocouples is processed by PLC systems to regulate heating tube output. 304 stainless steel electric heating tubes provide rapid heating with extended service life. Temperature fans and circulation boards ensure uniform heat distribution throughout the tank.
Cooling System
Water cooling methodology enables precise temperature control. Thermocouple-collected temperature data is transmitted to the PLC control system, which regulates variable frequency cooling pumps and high-temperature fan circulation rates according to user process requirements.
Competitive Advantages
- Premium stainless steel construction for vacuum system pipes, air pipes, and heat exchangers instead of carbon steel or copper
- Multi-language operation interface with real-time language switching capability
- One-button automated process control with comprehensive data acquisition, storage, and printing functions
- Integrated fluid mechanics software for user simulation analysis
- Advanced safety features including automatic pressure control, overpressure/over-temperature alarms, and electric interlocking devices
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