Automatic Foam Mattress Making Machine with 200-350kg/min Output Capacity and 13 Material Groups for Continuous Sponge Production

Name: Automatic Foam Mattress Making Machine with 200-350kg/min Output Capacity and 13 Material Groups for Continuous Sponge Production
Brand: Dongguan Zehui machinery equipment co., ltd

Industrial-grade continuous sponge production line featuring PLC digital control, 125kw total power, and adjustable foaming dimensions up to 2300mm width. Complete system includes 13 material tanks, chiller temperature control, and produces foam density from 8-150kg/cubic meter. Professional installation, training, and 12-month warranty included for reliable furniture foam manufacturing.

Place of Origin Guangdong,China

Mixing head Siemens tranducer

Packaging Details Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.

Model Number ZHF-2018

Supply Ability 1.5 set per month

Density 8Kg/m³~100Kg/m³

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Product Description

Product Overview

The Continuously Sponge Production Line is an advanced automatic horizontal foaming system designed for high-volume manufacturing of furniture foam products including sofas and mattresses. This complete production line includes 13 raw material groups and delivers industrial-grade performance for foam manufacturing operations.

Production Process

The automated foaming process follows these key steps:

Loading raw materials into material tanks using automated loading systems
Temperature control of raw materials via integrated chiller systems
Pre-foaming flow verification and sample testing
Kraft paper and plastic film placement
Continuous foaming operation

Technical Specifications

Specification	Value
Max. Output Capacity	200-350kg/min (Continuous Type)
Mixer Total Power	37kw
Max. Mixing Speed	2500-6000r/min
Foaming Type	Trough & Sprayer
Standard Material Quantity	13 Groups
Foaming Size	W2300mm × H1300mm (Width Adjustable)
Control System	PLC Digital Touch Screen
Foaming Density Range	8-150kg/cubic meter
Total Motor Power	Approx 125kw
Machine Net Weight	Approx 30 Ton
Floor Space Required	L45m × W5m × H4.5m

Storage Tank Configuration

Tank Type	Capacity
PPG Tank	5 Ton × 1 Set
POP Tank	5 Ton × 1 Set
TDI Tank	5 Ton × 1 Set
MC Tank	2 Ton × 1 Set
CaCO3 Tanks	5 Ton × 1 Set
T-9/Amine/Color/Silicone/Water Tanks	180L × 8 Sets

System Components

Side Wall: L16m × H1200mm
Fall Plate: L8.5m × W0.98-2.4m (Adjustable)
Foaming Platform: L2000mm × W3000mm × H700mm
Conveyor Line: L16.9m
Side/Bottom Paper Feed & Rewind System: 2 Sets
Walkway: W500mm × L15m
Air Valves: U.S. Standard
Chiller (Cooling & Heating System): 1 Set × 1.5HP
R.S. Pulling System: 1 Set
Match With Block Cutter: 1 Set

Packaging & Shipping

The foam machine is shipped with naked packing, while spare parts are secured in wooden cases. Some components are placed inside material tanks to optimize container space. One 13-group machine requires 2×40HQ + 1×20GP containers for shipment.

Professional Services

Factory layout design and optimization
On-site installation by 2-4 experienced engineers
Comprehensive operator training and maintenance instruction
Complete machine operation manual and product formulations
Raw material sourcing assistance

Payment & Warranty Terms

Payment: 30% advance by T/T upon contract signing, 70% by T/T before delivery or sight confirmed L/C.

Installation: 2 technicians provided for installation, commissioning, and training. Flight costs, accommodation, and USD50/day per engineer charged separately.

Warranty: 12-month limited warranty from delivery date (excluding wear parts). Customer bears shipping costs for replacement parts during warranty.

Technical Support & Documentation

Comprehensive technical documentation available:

Product Images