Polystyrene Flexible Foam Production Line - 18m Oven Length, 300kg/min Output for Mattress Manufacturing

Name: Polystyrene Flexible Foam Production Line - 18m Oven Length, 300kg/min Output for Mattress Manufacturing
Brand: Dongguan Zehui machinery equipment co., ltd

Automatic continuous foaming machine producing flexible polyurethane foam for furniture, footwear, and packaging industries. Features PLC control, 13 material groups, adjustable width (0.98-2.3m), and comprehensive technical support. Ideal for large-scale manufacturing with 130KW power consumption and 45-day installation support.

Place of Origin Guangdong, China (Mainland)

Control Mode Automatic PLC control

Packaging Details foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ

R.S.system R.S.pulling system with the plastic film

Model Number ZHF-2017

Supply Ability two sets per month

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Product Description

Industrial Polystyrene Flexible Foam Production Line

This automatic continuous foaming machine is engineered for high-volume production of flexible polyurethane foam used across multiple industries including furniture manufacturing, footwear materials, packaging, electronics, garments, and transportation sectors.

Technical Specifications

Parameter	Specification
Oven Length	18m
Foam Height Range	1.0-1.25m
Foam Width Range	1.0-2.25m
Foam Density Range	8-200kg/m³
Total Power Consumption	130KW
Conveyor Belt Speed	0-8m/min
Maximum Output Capacity	100-300kg/min
Machine Dimensions	L35 × W4.2 × H3.2m

Advanced Control Features

13 foaming material groups with man-machine interface
PLC control system supporting dual-formula continuous foaming
Full inverter control for synchronized production line operation
Adjustable oven declining board height and width via control box
Side links width adjustment through control interface
Material spraying options: down sprayer head (4-way adjustable) or trough overflow pipe

Packaging & Shipping Information

The complete machine utilizes nude packing with critical components secured in wooden cases. Additional parts are protected with paper or foam sheets wrapped in plastic film. Standard configuration requires 2×40HQ containers plus 1×20GP container for efficient transport.

Installation & Technical Support

Our engineering team provides comprehensive installation support with 1-2 technicians assisting for approximately 30 days, followed by electrical and foaming specialists for final setup. Total commissioning time is approximately 45 days.

Frequently Asked Questions

What are the engineer service costs?

Technical support is available at USD 40 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.

What raw materials and tools are required for testing?

We provide a comprehensive preparation list and can assist with procurement if requested.

How is after-sales technical support handled?

Our dedicated after-sales team provides 24-hour response for any operational issues, with troubleshooting guidance via phone, pictures, or video consultation.

What spare parts are included?

All essential spare parts are provided free of charge with initial machine delivery, with replacement components available for purchase thereafter.