Full Automatic Continuous Polyurethane Foam Machine 35m Length with 130KW Power for Mattress Production

Name: Full Automatic Continuous Polyurethane Foam Machine 35m Length with 130KW Power for Mattress Production
Brand: Dongguan Zehui machinery equipment co., ltd

Industrial-grade continuous polyurethane foam machine with 35m production line, 130KW power consumption, and 300kg/min maximum output. Features PLC control, 13 material tank systems, and adjustable foam dimensions from 1.0-2.25m width. Ideal for furniture foam manufacturing with comprehensive technical support.

Block cutter Blade & Saw tooth double knife Type

Place of Origin Guangdong, China (Mainland)

Packaging Details foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ

Dimension(L*W*H) L35m*W4m*H3m

Model Number ZHF-2017

Raw material polyurethane

ice sculpture machine water-based polyurethane dispersion count money machine

Product Description

Full Automatic Continuous Polyurethane Foam Machine

Industrial-grade horizontal continuous foaming system for manufacturing furniture foam products including sofa cushions and mattresses. Standard configuration includes 13 raw material handling systems with comprehensive temperature control and flow monitoring capabilities.

Foaming Process Overview

Load raw materials into temperature-controlled tanks
Monitor and adjust material temperatures using integrated chiller system
Verify material flow rates before production
Conduct preliminary sample testing
Prepare kraft paper and plastic film substrates
Initiate automated foaming process

Technical Specifications

Parameter	Specification
Oven Length	18m
Foam Height Range	1.0-1.25m
Foam Width Range	1.0-2.25m
Foam Density Range	8-200kg/m³
Total Power Consumption	130KW
Conveyor Belt Speed	0-8m/min
Maximum Output Capacity	100-300kg/min
Machine Dimensions	35m × 4.2m × 3.2m

Control & Operation Features

PLC-based control system with human-machine interface
Dual-mode operation: manual and automatic computer control
Capable of continuous foaming with two different formulas simultaneously
Full inverter control for synchronized production line operation
Adjustable oven declining board height and width via control box
Side links width adjustment through control interface

Material Tank Configuration

Material Type	Tank Capacity	Construction	Features
PPG	5m³	δ5mm A3 Steel Plate	Temperature control, stirrer, filter system
POP	5m³	δ5mm A3 Steel Plate	Temperature control, stirrer, filter system
CaCo3	5m³	δ5mm A3 Steel Plate	Temperature control, stirrer, filter system
TDI	5m³	δ5mm A3 Steel Plate	Temperature control, stirrer, filter system
Flame Retardant	2m³	δ3mm Stainless Steel	Filter system
MC	2m³	δ2mm Stainless Steel	Filter system

Frequently Asked Questions

How many days are required for machine installation and testing?

Installation requires approximately 30 days with 1-2 engineers, followed by 15 days for electrical connection and commissioning. Total commissioning time: 45 days.

What are the costs for technical support engineers?

Engineering support costs USD40 per day per engineer, plus visa fees, round-trip airfare, and accommodation expenses.

How is technical support provided during production?

24-hour technical support available via phone and digital communication. Issues are typically addressed within 24 hours of reporting.

Machine Overview