Horizontal Continuous Foaming Machine for PU Foam Production - 18m Oven Length, 300kg/min Output Capacity
Professional horizontal continuous foaming machine for mattress and sofa polyurethane foam production. Features 18m oven length, 1.0-1.25m foaming height, and 8-100kg/m³ density range. Equipped with Siemens and U.S. components for reliable low-pressure foam manufacturing with maximum output of 300kg/min.
ZHMACH Horizontal Continuous Foaming Machine is engineered for producing high-quality polyurethane foam for mattresses, sofas, and flexible foam applications using low-pressure technology. Equipped with Siemens inverters/motors and U.S. Viking pumps, this machine delivers reliable performance and produces foam densities ranging from D8 to D100, with lime powder addition capability for densities above D23.
| Parameter | Specification |
|---|---|
| Oven Length | 18m |
| Foaming Height | 1.0-1.25m |
| Foaming Width | 1.0-2.25m |
| Foaming Density | 8-100kg/m³ |
| Conveyer Belt Speed | 0-8m/min |
| Total Power | 130KW |
| Max Total Output | 300kg/min |
| Mixing Head Motor | 37kw |
- Foaming Controlling Platform: L3m × W2.52m × H0.7m
- Oven Declining Board: L6.8m × W0.98m-2.3m
- Oven Side Links: L18m × W2.3m × H1.2m
- Oven Machine Frame: L18m × W4m × H3m
- Oven Inner Conveyer Line: L18m × W2.3m × H0.83m
- Foam Block Cutter Machine: W2.3m × H1.30m (cross-type knife belt)
- Side Film Lift System: 1 set
- PLC control system with manual and automatic operation modes
- 13 material groups with human-machine interface
- Capability for continuous foaming of two different formulas simultaneously
- All inverter-controlled foaming synchronized with production line
- Adjustable oven declining board height and width via control box
- Adjustable oven side links width via control box
| Model | Pass Caliber | Use | Quantity | Brand |
|---|---|---|---|---|
| K-301L/75DA cross valve | G2″ | POP, PPG, CaCO3, Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small materials | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40-400L/H | H2O | 1 | China |
| FA10-25F glass flow meter | 150-1500L/H | MC | 1 | China |
| FA10-25F glass flow meter | 600-6000L/H | TDI | 1 | China |
The machine is primarily nude packed with select components in wooden cases. Standard packaging requires 2×40HQ containers + 1×20GP container. We optimize packaging to minimize freight costs while ensuring safe delivery.
- Factory layout design consultation
- On-site installation and testing by 2-4 experienced engineers
- Comprehensive operator training and maintenance guidance
- Machine operation manual and optimized product formulations
- Raw material sourcing assistance available
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