Starter Stator Magnetic Field Coil Winding Conductor Forming And
Winder WIND-PCW-F1
Machine working process
The machine can automatically wind the field coil with below
process continuously,
Automatic wire feeding→ wire straightener → bend starting terminal→
wire feeding I, →bending→ wire feeding II→ press wire to tooling→
forming→ paper feeding and twisting winding→Wire cutting→ paper
cutting→ twisting forming→unloading,
Output : around 15s’ to 30s’ per piece, around 2000pcs per
shift/8hours
Machine Construction
1. Wire straighten mechanism,
Comprised of X,Y direction two set Guide wheel straightening
And cylinder, the cylinder pull wire to straighten it.
2. Wire feeding mechanism
Servo motor Delta drive the wire feeding module to feed the wire,
the wire feeding length can be setted on screen, and wire slotting
limit can make sure
the wire trace is right
3. Starting terminal bending mechanism
Use cylinder to drive pulley to bend starting terminal,
The bending direction can be left or right
4. Wire bending mechanism
Comprised of press wire device and bending device,
bending direction can be left or right
5. Cutting mechanism
With special Cutter dedicated for field coil
6. Coil winding and unloading mechanism
Coil winding mechanism comprise of press wire device driven by
cylinder,
Rotation device driven by Delta servo motor with reducer’s
transmission part,
Tooling, tooling clamp device, ejection device.
The wire feeding mechanism feed the bended wire to fixed position
of tooling,
press wire device begin to press the wire, rotation device rotate,
when rotate to setted position the paper will feeded ,
and continue to rotate to setted position, and cut paper, rotate to
wind the coil.
The tooling clamping device loose, finshed coil come out and
repeated from beginning.
7. Paper guide device
Comprised of paper rack, paper feeding motor and paper press device
8. The machine frame is Aluminum with organic glass
9. Winding machine Main parts
Simens or Delta PLC
Delta servo motor
Weinveiw touch screen
Weight: about 650Kg
Machine dimension: 1,500mm x 900 mm x 1700mm3
