Latest Plastic To Fuel Conversion Machine / Plastic To Fuel Plant
Low Labor Demand
Our skilled professionals will supply customers with optimal
all-in-one solutions required on civil drawings, installation &
commissioning and personnel training as well as after-sale service.
Main raw material: PP, PE and PS.
Power required: around 280KWH / Ton
Daily capacity to process waste plastic: between 10 tons to 500
Oil ratio: between 50% to 90% according to the different raw
The 4 final products we get after pyrolysis and distillation. And
the usages of them is below.
Function and features:
The function of the equipment is utilizing the waste plastics to be
catalytic cracked in Atmospheric pressure reactor, and then the
organic polymer chain in waste plastics is cut off and reduced to
low molecular weight hydrocarbons, fuel oil. The combustible
unsolidified gases under C5 gas generated by the equipment is
recycled by the gas recovery unit and the transported fuel burner
by pipeline after steady pressure. So it is heated by itself and
eliminates the secondary environmental pollution.
Heated by the combustible gas produced in the pyrolysis (every ton
of raw material can produce about 60kg gas). Saving more than 500
degrees of electricity per ton of raw materials. Compared to the
direct gas emission, it not only eliminates the pollution, but also
increases the economic benefits. (The economic benefits per ton of
raw materials are greater than 400RMB)
Normal pressure operation, computer monitoring, multiple
protection, good security.
Thorough catalytic cracking. The organic components of waste
plastics can be completely cracked and the oil yield is high (the
amount of waste plastics treated by single kettle per day more than
2 tons or the daily oil production more than 1 ton).
The raw materials do not need washing, avoid water pollution. The
gas generated by itself can be used to heat, which is energy saving
and environmental protection. And the residue is of pulverized
coal, which can be directly sold as raw material for carbon black
industry or directly involved in coal combustion.
Full computer control, easy operation and less workers. A single
shift of 30 tons of equipment per day requires only 4 to 6 people
Adopting constant pressure high temperature slag discharging device
(patent of our company), solve the safety hidden trouble caused by
the leakage of slag discharge device
- Application of gap agitator
The gap agitator (patented by our company) and special heat
conduction medium are used to solve the problem of gelatinization
and the shortcoming of slow heating rate in the process of plastic
- Stable flow, teat and temperature
The gas recovery and steady pressure supply device (patented by our
company) solves the problem that heat is unstable and temperature
cannot be controlled because of the unstable flow rate of gas
during the pyrolysis process.
- High quality fuel and low energy consumption
Special plastic cracking catalyst (proprietary technology of our
company) formula and plastic cracking process (patented by our
company). By combining liquid phase catalytic cracking with gas
phase catalytic cracking, the shortcomings of liquid phase
catalytic cracking and poor quality of oil products are avoided,
and the disadvantages of high temperature and large energy
consumption of gas phase catalytic cracking are avoided.
The technology of online catalytic cracking of wax oil is used to
solve many problems of wax oil.
Technology and technological process
The technology and technological process of Environmental
Protection and Energy Saving equipment for producing fuel from
waste Plastics are developed independently by our company, which
has won 4 national invention patents, 29 items of practical models.
And more new technology is under researching and developing.
Environmentally friendly waste plastic pyrolysis technology has the
leading level at home and abroad, especially the energy-saving
The existing daily treatment of 10 tons of waste plastics and
arbitrary handling capacity of the unit equipment for customers to
After sales service
- The equipment of turnkey project, main body quality assurance of
two years (except for violation of operating regulations and
- Life-time maintenance
- Technology upgrading service for paid lifetime.
- Before ordering, please do a plastic market research investigation
seriously. Only reliable raw material insurance can guarantee your
- Equipment production and storage area are of key fire-proof area,
no fireworks; please stay away from the residents living area.
Source of old plastic atmospheric cracking production fuel project
The extraction of plastic from petroleum is a great invention of
last century. The plastic has brought great convenience for
mankind. It is widely used in people’s workplace, daily life,
entertainments place, etc. foe the wide use of plastic, there are
more and more pollution to the environment, like plastic bags,
plastic tin, plastic bottle, plastic toy, plastic electric housing,
plastic agricultural film, and so on, which has caused serious
environmental pollution. Solve this plastic pollution problem and
change plastic pollution into treasure have been the difficulty and
priority for scientific researchers. And governments of all the
world also pay great attention to this problem.
Anhui Aosheng Resources Utilization Company technical personnel
have done great number of market research and investigation, and
they found that there are many ways of treating waste plastics. But
these ways are still many shortcomings. Below are the waste
plastics treatment method.
- Regenerative granulation method: This method is simple in
processing and low in investment. But it has a main problem that it
strict with the raw material. Various plastics need to be selected,
washed, and those particularly messy and dirty waste can hardly be
used, like plastic convenient bag of daily waste, waste plastic in
recycling paper mill, etc. Due to the characteristics of plastics,
like various kind of quality, property, size, color and so on, it
is determined that it is not possible to use mechanical equipment
for accurate sorting. Thus, the work only can be sorted by
manpower. So it needs great labor, which causes large investment
and poor economic benefits. At the same time, it needs a great deal
of washing water, so it is easy to bring water waste and pollution,
which has low social benefits.
- Waste plastic incineration for power generation method: This method
is used early by many developed countries. Later they found that it
is not an ideal way for many disadvantages, which the air pollution
is one of the disadvantages. Moreover, the requirements, with huge
investment to the equipment and high cost of equipment operation,
cause low economic benefits. If the projects can not be accepted
government subsidy, the market will not be prompted.
- Plastic garbage landfill method: It is well-known that this method
is simple, but it has no economic benefits and no social benefits.
Furthermore, it will occupy the land. The plastic garbage buried
under the ground for hundred years without decay can cause serious
pollution of the land.
- Pyrolysis of waste plastics to produce fuel oil: This method is a
good way theoretically, because plastics is produced from petroleum
products by means of polymerization, etc. It would be a good way to
turn plastics into petroleum products, for example, by cracking
them. This technology research has been invested a lot by many
domestic and abroad experts and government agencies in 1970s. for
the reason of technical difficulty and large investment, the
equipment in current market are easily causing second serious
pollution for technical imperfection. And the fuel produced are
below the quality standard, with many problems like high energy
consumption, poor economic benefits and potential safety problems.
It is hard to popularize.
It is the goal that Anhui Aosheng technical personnel have been
pursuing, to completely and safely eliminate the environmental
pollution of plastics, making it become treasure, utilizing
thoroughly and would not cause second pollution; at the same time,
great economic returns can be got from controlling environmental
pollution, which can really achieve the future of social benefits
and economic benefits. After more than 10 years’ effort and
countless trials, our technical personnel finally have solved so
many difficulties in pyrolysis of waste plastics to produce fuel
oil. Meanwhile, we have summarized those problems of foreign and
domestic similar equipment, like large investment, complicated
structure, complex operation, high cost, strict requirements for
raw materials of foreign equipment and high energy consumption, low
thermal efficiency, thick carbon deposit in kettle, heavy oil, no
economic benefits of domestic equipment. After repeated research
and reference to large number of relevant materials at home and
abroad, we combined the structure features of domestic
manufacturing chemical machinery and equipment. Finally, we have
succeeded in creating the environmental protection and energy
saving plastics cracking equipment under ambient pressure after
countless trials. The equipment is suitable to prompt and
popularize in market, with many advantages like low cost, simple
structure, small occupation, low energy consumption, small
investment, wide raw materials, fast investment returns and good
quality fuel. This equipment fully utilizes the flammable gas
generated by itself to heat up, which avoids the large cost of
electricity consumption and really achieves the full usage of